SKY Precision Engineering – Fabrication Inspection Report

Customer / Client

Job / Work Order No.

Part / Drawing No.

Part Description

Material Grade

Sheet Thickness (mm)

Qty Ordered (Nos.)

Qty Inspected (Nos.)

Stage 1 Laser Cut Flat Pattern Inspection

A. Linear Dimensions

#	Dimension	Actual Value (Drawing)	Allowable Tolerance	Measured Value 1	Measured Value 2	Measured Value 3	Average	Remarks
1	Linear Dim 1
2	Linear Dim 2
3	Linear Dim 3
4	Linear Dim 4
5	Linear Dim 5
6	Linear Dim 6
7	Linear Dim 7
8	Linear Dim 8
9	Linear Dim 9
10	Linear Dim 10

B. Hole Diameter Checks

#	Hole / Location	Actual Value (Drawing)	Allowable Tolerance	Measured Value 1	Measured Value 2	Measured Value 3	Average	Remarks
1	Hole Dia 1 (Ø)
2	Hole Dia 2 (Ø)
3	Hole Dia 3 (Ø)
4	Hole Dia 4 (Ø)
5	Hole Dia 5 (Ø)
6	Hole Dia 6 (Ø)
7	Hole Dia 7 (Ø)
8	Hole Dia 8 (Ø)
9	Hole Dia 9 (Ø)
10	Hole Dia 10 (Ø)

C. Quality / Visual Checks

#	Check Item	Yes / No	Observations / Remarks
1	Burrs on Cut Edges
2	Sheet Deformation / Warpage
3	Dross / Slag on Cut Edge

Stage 2 Bending & Welding Inspection

A. Dimensional Checks – Linear

#	Dimension	Actual Value (Drawing)	Allowable Tolerance	Measured Value 1	Measured Value 2	Measured Value 3	Average	Remarks
1	Linear Dim 1
2	Linear Dim 2
3	Linear Dim 3
4	Linear Dim 4
5	Linear Dim 5
6	Linear Dim 6
7	Linear Dim 7
8	Linear Dim 8
9	Linear Dim 9
10	Linear Dim 10

A. Dimensional Checks – Bend Angles

#	Bend Angle	Actual Value (Drawing)	Allowable Tolerance	Measured Value 1	Measured Value 2	Measured Value 3	Average	Remarks
1	Bend Angle 1
2	Bend Angle 2
3	Bend Angle 3
4	Bend Angle 4
5	Bend Angle 5
6	Bend Angle 6
7	Bend Angle 7
8	Bend Angle 8
9	Bend Angle 9
10	Bend Angle 10

Hole Size Post-Forming: Remarks:

B. Fastener Checks

#	Check Item	Entry	Remarks
1	Total BOM Fasteners (Nos.)
2	Physical Fasteners Welded (Nos.)
3	Fastener Size & Qty — BOM	Size Qty
4	Fastener Size & Qty — Physical	Size Qty

C. Fabrication Quality Checks

#	Check Item	Observation	Remarks
1	Weld Quality – Visual
2	Weld Uniformity & Consistency
3	Burrs on Bent Edges
4	Sheet Deformation / Twist
5	Weld Grinded & Cleaned

Stage 3 Powder Coating Inspection

A. Colour & Appearance

#	Check Item	Observation / Entry	Remarks
1	Powder Colour (RAL / Shade)
2	Colour Uniformity (Full Surface)
3	Gloss / Finish Level

B. Coating Thickness (μm)

Specified Range: to

Point 1

Point 2

Point 3

Point 4

Point 5

Point 6

Point 7

Point 8

Point 9

Point 10

Average Thickness: Status: Remarks:

C. Visual / Defect Checks

#	Check Item	Observation	Remarks
1	Pinholes / Voids in Coating
2	Orange Peel / Texture Defect
3	Chipping / Peeling
4	Visual Damage / Scratches
5	Coverage on Edges & Corners
6	Masking on Threaded Holes

Stage 4 Packing Inspection & Checklist

A. Packing Material & Protection

#	Check Item	Observation	Remarks
1	Packing Material Type Used
2	All Surfaces Fully Covered
3	Visual Openings / Gaps in Pack
4	Protective Corners / Edge Guards
5	Strapping / Sealing Integrity

Stage 5 Logistics & Dispatch Inspection

A. Loading Checks

#	Check Item	Observation	Remarks
1	Items Loaded – Qty (Nos.)
2	Evenly Spaced Packing in Vehicle
3	Physical Damage During Loading
4	Load Secured / Tied Down

▌ Inspection Sign-Off — Authorisation Record

Inspection 1 — Laser Cut Part

Inspector Name

Employee ID / Designation

Date

Inspection 2 — Bending & Welding

Inspector Name

Employee ID / Designation

Date

Inspection 3 — Powder Coated Part

Inspector Name

Employee ID / Designation

Date

Inspection 4 — Packing & Dispatch

Inspector Name

Employee ID / Designation

Date

Inspection 5 — Logistics Driver

Driver Name

Vehicle Number

Date & Time

QC Head / Authorised Signatory

Name

Designation

Date